Material Flow Engineering Manager

The Material Flow Engineering Manager at Company is a critical leadership role responsible for designing, optimizing, and executing the end-to-end material supply chain, from external suppliers directly to the assembly line. The primary goal is to ensure material availability to meet high-volume production targets while maintaining efficiency and safety. This role requires a technical leader capable of navigating ambiguity, driving cross-functional strategy, and implementing "first-principles" engineering solutions across the global footprint.

Key Responsibilities

● Advanced Automation and AI Strategy:

○ Lead automation of supply chain logistics and high-impact projects that bridge the gap between physical logistics and digital intelligence.

○ Leverage Artificial Intelligence and advanced automation to predict bottlenecks before they happen and optimize throughput in real-time.

○ Direct the deployment and integration of material handling automation, including Autonomous Guided Vehicles (AGVs), Automated Storage and Retrieval Systems (ASRS), and conveyor systems.

● Strategy and Optimization:

○ Lead the development, modeling, and analysis of material flow strategies (e.g., sequencing, batching, storage) to achieve optimal cost, space utilization, and throughput.

○ Develop models to analyze the cost, throughput, and space factors for part sequencing, material batching, intermediate storage locations, and other material flow strategies.

● Data & Systems Architecture:

○ Oversee the optimization and maintenance of cross-functional databases to ensure data integrity for material tracking and inventory control.

○ Collaborate with IT to architect and implement digital systems tailored to support evolving operational requirements.

○ Configure control cycles and logic for FLP and PACE systems to automate material replenishment triggers. (Company software)

○ Strategize IT hardware requirements and oversee the deployment of technology interfaces across the production floor.

● Engineering & Layout Design:

○ Oversee the creation of efficient, Lean, and safe factory layouts and material flow plans, covering all processes from receiving through delivery to the production line.

○ Design high-efficiency warehouse layouts, including kitting cells, AGV pathways, and optimized material supply routes.

○ Specify and integrate material handling assets, including tuggers, AGVs, forklift and custom-engineered racking systems.

○ Partner with Manufacturing Engineering (MEs) to engineer material delivery solutions (dollies, lift tables, GFRs) that align with specific packaging ergonomics.

○ Engage with the Continuous Improvement (CI) team to prototype innovative equipment and optimize process cycle times.

● Resource & Project Management:

○ Manage cross-functional project teams, vendor relationships (LLP), and project timelines to successfully deliver on safety, quality, and production metrics.

○ Conduct data-driven workload analysis to determine precise Headcount (HC) requirements and labor allocation.

○ Lead formal 'buy-off' procedures with Operations to ensure new processes meet safety, ergonomic, and throughput standards.

○ Drive project momentum through weekly status reporting, cross-functional alignment meetings, and proactive bottleneck escalation.

● Documentation & Standard Work:

○ Author comprehensive Work Instructions (SOPs) and Job Cards to standardize tasks and minimize process variation.

○ Provide subject matter expertise during the conceptual phases of new projects to ensure Design for Logistics' principles are applied.

Required Qualifications

● Experience: preferably of 5 to 10 years of experience in high-volume manufacturing OEM's, logistics, or supply chain engineering, with at least 5 years in a formal supervisory or leadership

capacity.

● Education: Bachelor’s degree in engineering, Supply Chain, Industrial Engineering, or a related field.

Technical Proficiency:

○ 2+ years' experience with data-based development of end-to-end supply chain, logistics, and/or material flow processes for high volume, high complexity production or logistics

facilities.

○ Demonstrated skill in CAD software (AutoCAD) for layout planning, including 2+ years' experience.

○ Strong capability in data analysis tools (Excel/Google Sheets) and analytical ability to break down complex problems and data sets to derive meaningful, actionable results.

○ Hands-on experience with key manufacturing and logistics systems, such as Manufacturing Execution Systems (MES), Material Requirements Planning (MRP), or

Warehouse Management Systems (WMS).

Core Skills: Exceptional analytical abilities, proven leadership qualities, and strong communication skills necessary to navigate and thrive in a fast-paced, high-growth environment

characterized by ambiguity.

Preferred Qualifications

● An MBA or master’s degree.

● Experience working with Yard Management Systems (YMS).

● Experience with modeling or simulation software (Flexsim, AnyLogic, etc.) and data visualization tools (MS PowerBI).

● Ability to understand Engineering and Design direction and provide focused supply-chain solutions accordingly